Power Supply PCBA

Power Supply PCBA

The popularity and application of power supply have made various electronic devices in modern life portable, efficient, and intelligent. The development of power supply has also driven continuous innovation and progress in electronic manufacturing technology, such as efficient switch power supply technology, intelligent charging technology, wireless charging technology, and so on.

1. Application of SMT Production Line and DIP Production Line

SMT and DIP production lines are usually complementary to each other. The SMT production line can directly install electronic components on the surface of the circuit board to achieve high-density and high-speed circuit board manufacturing. The DIP production line can install components in sockets on the circuit board to achieve high-power and high-tolerance power supply manufacturing. In production, these two technologies are usually used alternately in the manufacturing process of power supply PCBA.

2. SMT Process

Solder Paste (Red Glue) Printing --> Components Placement --> Reflow Soldering --> AOI Optical Inspection

3. Entry-level SMT Production Line Solution for Security Cameras

1 operator to oversee the entire production line, 1 assistant, totaling 2 personnel.

- Automatic PCB Loader

- Fully Automatic SMT Printer

- PCB Conveyor

- SMT Placement Machine

- PCB Conveyor

- Reflow Soldering Oven (6-8 zones)
- Automatic PCB Unloader
- Off-line SMT AOI

To improve the efficiency and quality of the power supply PCBA production line, we have chosen to match an economic type of fully automatic SMT line. This SMT line includes PCB Loader, Fully Automatic SMT Stencil Printer, SMT conveyor,  SMT Pick and Place Machine, PCB Conveyor, PCB reflow Soldering Machine (6-8 temperature zones), Automatic PCB Unloader, and Offline AOI Inspection Machine . Each device has its unique functions and roles.

Automatic PCB Loader, which can automatically load PCB boards onto the production line, realizing full automation of the entire production process, reducing labor costs and improving production efficiency.
Fully Automatic SMT Printer, which can precisely print printing ink onto the PCB board, ensuring the quality and uniformity of printing.
PCB Conveyor is used to transport the already printed PCB boards to the next step of the pick and place machine, with accurate positioning and fast transmission speed.
SMT Placement Machine is one of the most critical equipment in the SMT production line, which can accurately place various electronic components on the PCB board. The pick and place machine has high-precision placement ability and fast placement speed, which can quickly and effectively complete the placement work.
Reflow Soldering Oven solders the components on the PCB board. Its six to eight temperature zones can be adjusted according to different soldering needs to ensure the quality and efficiency of soldering.

This economic type of fully automatic SMT line not only improves the efficiency and quality of the power supply PCBA production line but also reduces production costs. The realization of full automation production not only reduces labor costs but also reduces the error rate in the production process. This production line creates more economic benefits for the enterprise while providing customers with higher quality products.

If you are looking for an efficient, stable, and reliable power supply PCBASMT production line, then our economic type of fully automatic SMT production line is sure to meet your needs. Please contact us for more details.

4. DIP Process

Plug-in --> Soldering --> Maintenance --> PCB depaneling machine.

5. Entry-level DIP Production Line Solution for Security Cameras

Personnel are adjusted according to the product, 3-15 people

- 6m Insertion Line
- Wave Loader
- Lead-free Wave Soldering Machine
- Wave Unloader
- 6m Belt Assembly Line

The power PCBA production line has always maintained advanced production technology and processes. In order to further improve production efficiency and reduce production costs, we have equipped the production line with an economical DIP line. The equipment includes 6m insertion line, Wave Loader, Lead-free Wave Soldering Machine, Wave Uloader, and a 6m Belt Assembly Line, which can achieve a fully automated DIP process.

6. SMT Production Line and DIP Line Layout

7. SMT Solution Data

SMT Capacity Evaluation 1 set pick and place machine;  production capacity 20000-25000CHIP/H
Total Power 59.5 KW Operating Power 14.5KW
Applicable Product SMD components within 50pcs, 0201-42mm, max PCB width 350mm
DIP Capacity Evaluation Calculated based on the number of componens and the operators
Total Power 16.8 KW
Operating Power 5.8 KW
Applicable Product Low capacity requirements or simple products, Max PCB width 350mm
Workshop Size L20m x W15m , total area 300 ㎡

If you want to quickly invest in the production of power or other similar products, please contact us immediately. We will provide you with a complete SMT/DIP solution.

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