1. Application of SMT Production Line and DIP Production Line
Medical instruments and equipment are an essential part of modern healthcare and are widely used in hospitals, clinics, and homes. These products include medical monitoring instruments, glucose meters, blood pressure monitors, thermometers, and others, playing an important role in people's daily lives and medical practice.
In the future, with the continuous development of medical technology and demand, SMT equipment and DIP equipment will play a more important role in the production of medical instruments and equipment. With the application of technologies such as artificial intelligence, the Internet of Things, and big data, medical instruments and equipment will become more intelligent and personalized, and the application of SMT equipment and DIP equipment will also become more flexible and diverse.
2. SMT Process
3. SMT Production Line Solution
1 operator to oversee the entire production line, 1 assistant, totaling 2 personnel.
- Automatic PCB Loader
- Full-auto SMT Stencil Printer
- 3D SPI
- SMT Conveyor
- 2 sets Pick and Place Machine
- PCB Conveyor
- Reflow Oven ( Lyra 733)
- PCB Cooling Conveyor
- On-line SMT AOI
- NG/OK Unloader
- PCBA Cleaning Machine
- Industrial Pure Water Machine
- PCB Router Machine
1. Automatic PCB Loader is used to automatically feed PCB board materials into the production line, improving production efficiency and accuracy.
2. Full-auto SMT Stencil Printer can automatically paste solder paste onto the PCB board, reducing errors in manual operation.
3. 3D SPI is used to detect the quality and accuracy of printing to ensure accuracy.
4. SMT Conveyor is used to transfer PCB boards to the workbench of the pick-and-place machine.
5. 2 sets Pick and Place Machine can quickly and accurately place SMD components on the PCB board.
6. Reflow Oven is used to solder components, ensuring that the components are fixed on the PCB board.
7. PCB Cooling Conveyor is used to cool the PCB board after soldering to avoid the risk of PCB board deformation.
8. Online SMT AOI can detect the quality of solder joints and component placement in real-time to ensure that the product quality meets the standard.
9. Ng/ok PCB Unloader is used to separate defective products from good products, improving production efficiency and quality.
10. PCBA Cleaning Machine is used to clean the PCB board to ensure hygiene and cleanliness during production.
11. Industrial Pure Water Machine is used to produce pure water needed for production, ensuring the quality and stability of components and PCB boards.
12. PCB Router Mahine can divide PCB boards into individual circuit boards according to production needs, meeting different production requirements of customers.
This fully automatic SMT production line equipment will greatly improve production efficiency and quality, bringing higher returns to customers.
4. DIP Process
5. DIP Production Line Solution
Personnel are adjusted according to the product, 12-20 people
- 9m Insertion Line
- Wave Loader
- Wave Soldering Flux Independent Sprayer
- High-end Lead Free Wave Soldering Machine
- Wave Unloader
- 9m Assemble Belt Line
The solution we provide for our customers is a fully automatic DIP production line, suitable for a team of 12-20 people. The production line equipment includes the following parts:
Wave Loader is used to transport the PCB board to be soldered from the previous process in the production line, such as printing or mounting, to the wave soldering machine for the wave soldering process.
Wave Soldering Flux Independent Sprayer is used to clean the circuit board and ensure a dust-free surface, improving the quality of the soldering.
High-end lead-free Wave Soldering Machine: using lead-free soldering materials not only meets environmental requirements, but also improves the quality and reliability of the soldering.
Wave Unloader is used to remove the soldered circuit boards from the wave soldering machine.
9m Assemble Belt Line is used to transport the soldered circuit boards out of the production line.
Our fully automatic DIP production line equipment not only has high efficiency and accuracy, but also improves the quality and reliability of the products. If you need more information or have any questions, please feel free to contact us.
6. SMT Production Line and DIP Line Layout
7. SMT Solution Data
| SMT | Capacity Evaluation | 1 set pick and place machine; production capacity 20000-25000CHIP/H | ||||
| Total Power | 59.5 KW | Operating Power | 14.5KW | |||
| Applicable Product | SMD components within 50pcs, 0201-42mm, max PCB width 350mm |
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| DIP | Capacity Evaluation | Calculated based on the number of componens and the operators | ||||
| Total Power | 16.8 KW |
Operating Power | 5.8 KW | |||
| Applicable Product | Low capacity requirements or simple products, Max PCB width 350mm | |||||
| SMT+ DIP |
Workshop Size | L20m x W15m , total area 300 ㎡ | ||||
If you are a medical instrument manufacturer, or are considering entering this market, investing in SMT equipment and DIP production line machines is important. These machines can help you produce high-quality medical devices at a competitive cost.
SMT Mahcine and DIP production line machines can greatly improve production efficiency. The production of medical devices often requires high-precision and high-reliability assembly processes, which require a lot of time and labor. Using SMT and DIP production lines can significantly reduce the time spent on these processes and reduce labor costs.
As medical technology advances and demand for medical equipment increases, the role of SMT equipment and DIP production line machines in producing medical instruments will become increasingly important. In the future, more medical devices will adopt this technology, bringing higher efficiency and quality to the production of this field. How can I assist you further? please feel free to Contact US.
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